Usage Recommendations

Adhesive/Method
Notes

Heat Gun & Heat-Adhesion*

  • Process takes skill and patience.

  • Best foam to foam connection possible.

  • Uses electricity rather than actual adhesives.

Double-Sided Carpet Tape**

  • Easy to apply.

  • "Cures instantly".

  • Great for repairs, stab tips, guards/crosspieces, getting other tape to stick better, and for securing handle wraps.

  • You could build an entire weapon with this as the only 'adhesive'.

  • Depending on the use, it is not as long lasting as actual adhesives.

  • Should be used selectively.

DAP Weldwood Contact Cement

  • Easy to apply too little or too much.

  • Cures very slowly.

  • Strong adhesive, effective for all purposes.

  • Weakens connection of tape adhesive if it gets on the tape.

  • Prone to spilling and spoiling, easy to get debris in the pan.

  • Requires disposable brushes to apply well.

  • A reliable, but overall cumbersome and inefficient choice.

Super 77 Spray Adhesive

  • Easy to apply.

  • Sets and cures quickly.

  • Strong adhesive, effective for all purposes.

  • A light spray of this will help support tape adhere better to a surface.

  • Best all around adhesive for both effectiveness, ease of use, price, and availability.

Gorilla Glue

  • Can be messy to apply.

  • Cures slowly.

  • Generally only useful for foam to core.

  • Expands when curing.

  • Easy to use too much.

  • Adds a lot of weight.

  • Better options exist.

Gorilla Heavy Duty Flooring Adhesive

  • Easy to apply.

  • Comes in squeeze tubes and caulking tubes.

  • Very effective for foam to core, resists shearing forces well and doesn't delaminate as easily as DAP.

Hot Glue

  • Easy to apply.

  • Sets very quickly.

  • Excellent for foam to core, but only for crosspieces and pommels.

2-Ton Epoxy

  • Relatively easy to apply.

  • Sets and cures relatively quickly.

  • Hands down the most overkill option that still makes sense to use for foam to core, but only for crosspieces and pommels.

* Covered more in-depth on the Heat-Bonding Foam (Stub) page. ** Covered more in-depth on the Double-Sided Tape page.

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